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合柱鼓卯
hézhù gǔmǎo

Hezhu Gumao (合柱鼓卯): How Song Builders Made One Column from Two Pieces

Composite column · 合柱 · 暗鼓卯 · 两段合

Big columns need big trees, and big trees were scarce.

The Yingzao Fashi shows how to build one column from two or three pieces.

Chinese
合柱鼓卯 · hézhù gǔmǎo
Joins
Two (or three) lengthwise pieces of one column
Found in
Song-dynasty large halls
Signature parts
Bow-tie keys across the seam
Compare
Butterfly key
Drag to rotate. Slide to take the joint apart, or press Assemble to watch it go together.

How it works

The drawing

Juan 30 has a plate of its own, 合柱鼓卯第七. It draws a column made of two pieces (兩段合) and one of three (三段合), with small keys set along the seams at four heights. A cross-section (正樣) shows two bow-tie keys across the seam, hidden inside (暗鼓卯). Beside it are visible keys let into the surface and covered (蓋鞠明鼓卯), and small blocks.

The bow-tie

鼓卯 is a key wide at both ends and narrow in the middle. The same book lists iron ones for tying stone blocks: each end 2 cun wide and 1 cun long, the waist 4 cun long. A wooden key of this shape across the seam pulls the two pieces together.

Inferred reconstruction (推断复原)

This joint is an inferred reconstruction. It is inferred from: the 合柱鼓卯 plate in juan 30, its cross-section, and the iron 鼓卯 in juan 26. Inferred, not sourced: the size and proportions of the wooden keys (borrowed from the iron ones), their number and spacing, and how they are fitted; the three-piece version and the surface keys are not modelled.

History

The drawing

Juan 30 has a plate of its own, 合柱鼓卯第七. It draws a column made of two pieces (兩段合) and one of three (三段合), with small keys set along the seams at four heights. A cross-section (正樣) shows two bow-tie keys across the seam, hidden inside (暗鼓卯). Beside it are visible keys let into the surface and covered (蓋鞠明鼓卯), and small blocks. (Yingzao Fashi juan 三十 (plate scan p. 31)).

鼓卯 is a key wide at both ends and narrow in the middle. The same book lists iron ones for tying stone blocks: each end 2 cun wide and 1 cun long, the waist 4 cun long. A wooden key of this shape across the seam pulls the two pieces together.

Inferred reconstruction (推断复原). This joint is an inferred reconstruction. It is inferred from: the 合柱鼓卯 plate in juan 30, its cross-section, and the iron 鼓卯 in juan 26. Inferred, not sourced: the size and proportions of the wooden keys (borrowed from the iron ones), their number and spacing, and how they are fitted; the three-piece version and the surface keys are not modelled.

Proportions

The bow-tie

鼓卯 is a key wide at both ends and narrow in the middle. The same book lists iron ones for tying stone blocks: each end 2 cun wide and 1 cun long, the waist 4 cun long. A wooden key of this shape across the seam pulls the two pieces together.

Proportions in the model are illustrative.

Common mistakes

Common mistakes

  • Leaving the bow-tie keys visible on the outside. This page models the hidden keys (暗鼓卯) inside the seam; surface keys (蓋鞠明鼓卯) are a different drawing on the same plate.
  • Treating wooden key size and spacing as book figures for timber. Shape follows the iron 鼓卯 in juan 26 (ends 2 cun wide, waist 4 cun long); wooden sizes and spacing here are inferred.
  • Reading a three-piece column as the same model. Juan 30 also draws 三段合; this reconstruction is the two-piece (兩段合) version only.
  • Confusing it with a furniture butterfly key. Same bow-tie idea, different use: here the keys splice a built-up column. Compare yinding-sun.

Related joints elsewhere

Related forms

Western and Japanese workshops have relatives that share a geometric idea (scarf, bridle, dovetail, halving, keyed splice) under other names; they are bridges for readers, not claims of descent.

Stay with the Chinese construction on this page before renaming a piece. See also Compare two joints when a look-alike is listed there.

How it's made

  1. Column
    Step 1

    Column

    A column made of two pieces.

  2. Apart
    Step 2

    Apart

    Split along its length.

  3. Keys
    Step 3

    Keys

    Bow-tie keys across the seam.

  4. Shape
    Step 4

    Shape

    Wide at both ends, narrow at the waist.

  5. Close
    Step 5

    Close

    The other half closes over them.

  6. Hidden
    Step 6

    Hidden

    Hidden: the column looks solid.

Variations

Three pieces (三段合)

Three pieces with keys on each seam.

Surface keys (蓋鞠明鼓卯)

Keys let into the outside and covered over.

Can you CNC this?

Possible, with design or setup changes

Bow-tie pockets are 2D pockets from the flat seam face; the half-round outside needs turning or a 4th axis.

Free STL downloads (one file per part)

Before cutting or printing, read the CNC and 3D-printing notes on tool radius, scaling the STL files and their licence.

Questions

Why build up a column?

Large single trees were scarce.

Are the keys visible?

In this version no, they are hidden in the seam.

Are the sizes from the book?

No; the shape follows the iron cramps of juan 26, the sizes are inferred.

Further reading
  1. 李誡《營造法式》卷三十 大木作制度圖樣上,合柱鼓卯第七:兩段合、三段合、暗鼓卯正樣、蓋鞠明鼓卯(四庫全書本圖樣,djvu 第 31 頁)
  2. 李誡《營造法式》卷二十六 諸作料例一,石作:熟鐵鼓卯(上下大頭各廣二寸、長一寸,腰長四寸,厚六分)